Faba–koji hybrid protein systems

2026 – 2028

This project seeks to improve plant-based meat fiber formation and structure by co-extrusion of faba and koji.

Production platform: Fermentation, Plant-Based

Technology sector: End product formulation & manufacturing

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Project aims

The aim of this project is to improve meat alternatives made from locally grown faba beans by adding protein from koji, a fermented fungal ingredient. Faba beans are sustainable and widely available, but their protein content is low, which makes processing difficult and limits nutritional quality. This project addresses these challenges without using costly protein purification steps, helping to keep production simple and affordable.

The project will study how adding koji protein changes the behavior of faba bean flour during high-moisture extrusion, a common process used to make meat-like textures. A main goal is to understand how the recipe and processing conditions work together to shape texture, structure, and quality. The project will identify how much koji protein is needed to improve fiber formation, chewiness, and cooking stability, while also increasing the nutritional value of the final product.

The project also aims to produce koji protein in a sustainable way by growing it on agricultural and food-processing side streams. Different growing conditions will be tested to see how they affect the protein content, amino acid balance, and taste of the koji. This helps ensure that the fermented protein fits well with faba beans and does not create unwanted flavors.

Overall, the project aims to create clear guidelines for making better, healthier, and more affordable faba-based meat alternatives using fermentation and existing food processing technologies.

Principal Investigator

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Dr.-Ing. Ulrike van der Schaaf

Interim Professor, Institute of Process Engineering in Life Sciences

Karlsruhe Institute of Technology, Germany

Dr.-Ing. van der Schaaf studied Life Science Engineering and specializes in food process engineering. Her research focuses on structure–process–property relationships in plant-based and fermented food systems. Her current projects include extrusion of meat alternatives, microgel particles from upcycled hydrocolloids, and rheology-guided processing.

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